Automated cross-dock sorting system designed for logistics centers, distribution hubs, and freight terminals. Processes 25,000 parcels/hour with 75% faster turnaround than manual operations.
High-speed sorting system specifically engineered for cross-dock operations
Processes 25,000 parcels per hour - essential for logistics centers with tight turnaround requirements and high-volume cross-dock operations.
Handles up to 30 dock doors simultaneously with real-time sorting decisions based on destination, carrier, and priority requirements.
Reduces dwell time by 75% compared to manual cross-docking, moving parcels from inbound to outbound in minutes instead of hours.
Eliminates intermediate storage needs by directly transferring parcels from inbound to outbound doors, maximizing facility utilization.
Perfect applications for our automated cross-dock sorting system
Regional and national distribution centers handling high-volume transfers between suppliers and retail locations.
Freight and LTL terminals transferring shipments between long-haul and local delivery vehicles.
Major logistics hubs consolidating shipments from multiple origins for efficient regional distribution.
Parcel carriers transferring shipments between line-haul and local delivery routes for same-day or next-day delivery.
How our automated system transforms cross-dock operations
Parcels arrive at inbound dock doors and are automatically scanned and inducted into the system.
System identifies destination based on shipping labels and routes parcels to appropriate outbound doors.
Parcels are conveyed directly to outbound dock doors without intermediate storage or handling.
Sorted parcels accumulate at designated outbound doors for immediate loading onto delivery vehicles.
Our automated cross-dock system reduces parcel dwell time from 4-8 hours to 15-30 minutes, increases throughput by 400-500% compared to manual operations, and reduces labor requirements by 60-70% while maintaining 99.9% accuracy.
Complete specifications for the CrossDock X25 High-Speed Sorting System
| Specification | CrossDock X25 Standard | CrossDock X25 Extended |
|---|---|---|
| Maximum Throughput | 25,000 parcels/hour | 30,000 parcels/hour |
| Sorting Accuracy | 99.9% | 99.9% |
| Dock Door Capacity | Up to 20 simultaneous doors | Up to 30 simultaneous doors |
| Parcel Size Range | 4" x 4" to 30" x 30" | 4" x 4" to 36" x 36" |
| Maximum Parcel Weight | 70 lbs | 100 lbs |
| System Footprint | 60' x 100' (6,000 sq ft) | 80' x 120' (9,600 sq ft) |
| Power Requirements | 480V, 3-phase, 200A | 480V, 3-phase, 300A |
| Control System | Industrial PC with WMS integration | Advanced WMS/TMS integration |
| Manufacturing Lead Time | 14-18 weeks | 16-20 weeks |
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Common questions about automated cross-dock sorting systems
Automated cross-dock systems typically provide 400-500% throughput improvement compared to manual operations. The CrossDock X25 processes 25,000 parcels per hour, whereas manual cross-docking typically handles 5,000-6,000 parcels per hour with the same labor force. This dramatic increase is achieved through continuous automated sorting versus batch processing in manual operations.
The CrossDock X25 is designed to handle a wide range of parcel sizes from 4" x 4" to 30" x 30" (up to 36" x 36" in the extended model) and weights up to 70-100 lbs. The system includes adjustable conveying surfaces, variable speed controls, and intelligent sorting mechanisms that accommodate mixed parcel sizes commonly found in cross-dock operations. Larger freight items can be handled with optional specialized conveying modules.
Yes, the CrossDock X25 is designed for seamless integration with most WMS and Transportation Management Systems (TMS). We provide standard API interfaces for common systems like SAP, Oracle, Manhattan, and custom integration capabilities for proprietary systems. The system can receive sort instructions directly from your WMS and provide real-time status updates back to the management system.
Installation typically takes 4-6 weeks following these steps: 1) Site preparation (2 weeks), 2) System delivery and staging (1 week), 3) Assembly and mechanical installation (2 weeks), 4) Electrical and control system installation (1 week), 5) Testing and commissioning (1 week), 6) Operator training (3-5 days). We work closely with your team to minimize disruption to ongoing operations, often implementing phased installations for active facilities.
The CrossDock X25 requires minimal maintenance: 1) Daily visual inspections and cleaning, 2) Weekly lubrication of moving parts, 3) Monthly inspection of wear components, 4) Quarterly comprehensive system check, 5) Annual professional maintenance service. We provide detailed maintenance schedules, training for your maintenance staff, and remote diagnostic capabilities. Typical uptime exceeds 99% with proper maintenance.
Join leading logistics companies who've achieved 75% faster turnaround with our automated cross-dock sorting systems.
Cross-Dock Division Direct Line
info@sortlease.com | Perfect for Logistics Centers & Distribution Hubs